KHLT Identity Layer
Attach RFID pallet tags to pallets while retaining barcode compatibility for operation.
Industrial Solution
Upgrade and Renovation of PalletCirculation in Health Product Factory
Built for inbound, outbound, cycle-counting, and dock-door workflows, with stable RFID performance in dense metallic environments.
Batch ReadsSupports high-throughput identification without item-by-item scanning.
Solution Overview
For the scenario of large-scale pallet recycling within the factory, RFID replaces easily damaged one-dimensional barcodes to achieve electronic pallet identification, automatic stacking, inbound/outbound verification, and real-time inventory.
Capture Layer
Replace existing barcode readers with RFID industrial readers.
System Layer
Install a gantry on the production line with proper shielding to achieve automatic pallet stacking and binding.
Operational Challenges
Clarify the highest-friction breakdowns first so architecture, flow, and device choices share the same baseline.
Barcode Vulnerability
Pallet barcodes are prone to scratching, deformation, aging, or falling off, causing identification failures.
Low Manual Binding Efficiency
The relationship between raw material bags, supplier pallets, and factory pallets relies on manual barcode scanning for association.
High Inbound/Outbound Inventory Cost
Manual barcode scanning operations are inefficient, with continuously increasing labor and maintenance costs.
Invisible Pallet Circulation
Pallets lack real-time, automated circulation records during in-factory reuse.
Implementation Flow
Once the architecture meets the floor, everything comes back to this execution path. The smoother the flow, the more credible the results.
01
Pallet RFID Retrofit
Attach RFID pallet tags to pallets while retaining barcode compatibility for operation.
Expected OutcomeTracked units enter the workflow with a unique RFID identity.
02
Reader Upgrade
Replace existing barcode readers with RFID industrial readers.
Expected OutcomeKey checkpoints capture movement automatically at operating speed.
03
Automatic Stacking with Gantry
Install a gantry on the production line with proper shielding to achieve automatic pallet stacking and binding.
Expected OutcomeTracked units enter the workflow with a unique RFID identity.
04
PDA Inbound/Outbound Inventory
Add RFID PDA devices for batch collection and verification during inbound and outbound operations.
Expected OutcomeKey checkpoints capture movement automatically at operating speed.
Expected Outcomes
Measure the outcomes the workflow actually produces, then move into capability and rollout priorities.
Supports high-throughput identification without item-by-item scanning.
Earlier validation helps contain rework before it spreads downstream.
Key node status is captured as operations move through the process.
Operators gain clearer visibility across the operating path.
System Capabilities
Stable outcomes depend on rules, visibility, and system handoff operating as one software layer.
Portal Capture
End-to-End Event Visibility
Attach RFID pallet tags to pallets while retaining barcode compatibility for operation.
- Node records
- Exception capture
- Status sync
Capture Layer
Automatic Checkpoint Capture
Replace existing barcode readers with RFID industrial readers.
- Automatic reads
- Checkpoint coverage
- Reduced manual scanning
Fit Scenarios
Place the capabilities inside real operating scenarios to see where rollout should start and where it should expand next.
The Scenario Of Large-Scale Pallet Recycling Within The Factory
Suitable for the scenario of large-scale pallet recycling within the factory operations that need faster identification and clearer flow visibility.
RFID Replaces Easily Damaged One-Dimensional Barcodes To Achieve Electronic Pallet Identification
Suitable for rfid replaces easily damaged one-dimensional barcodes to achieve electronic pallet identification operations that need faster identification and clearer flow visibility.
Automatic Stacking
Suitable for automatic stacking operations that need faster identification and clearer flow visibility.
Recommended Hardware & System Stack
After the scenarios and capability boundaries are clear, narrow the design into a device mix that is easier to select and deliver.
RFID Tag
RFID Pallet Tag
Provides each tracked item, tote, pallet, or asset with a unique electronic identity.
Fixed Reader
Industrial RFID Reader
Captures RFID events automatically at passages, checkpoints, dock doors, or line-side stations.
Support Devices
Terminal & Middleware
Supports exception review, manual verification, and mobile follow-up tasks on the floor. / Filters, deduplicates, and hands structured RFID events into WMS, ERP, MES, or control systems.
RFID Handheld TerminalRFID Middleware
Ready To Plan Your RFID Deployment Path?
Talk with our systems team about site conditions, interfaces, and project goals to map a practical rollout path.
Let Us Assess Your Solution Needs
Tell us your industry, site conditions, and goals. We will recommend a practical deployment approach.