KHLT Identity Layer
Bind a unique RFID tag to the reel or key carrier.
Industrial Solution
Power Battery ReelProduction Management
For new energy lithium battery winding production lines, it automatically collects reel, electrode, process, equipment, and quality data, addressing production process visualization and quality traceability issues.
Batch ReadsSupports high-throughput identification without item-by-item scanning.
Solution Overview
For new energy lithium battery winding production lines, it automatically collects reel, electrode, process, equipment, and quality data, addressing production process visualization and quality traceability issues.
Capture Layer
Deploy RFID read/write devices at the loading and unloading ends of key machines on the winding production line.
System Layer
Synchronize collected information to MES, quality management, and production scheduling systems.
Operational Challenges
Clarify the highest-friction breakdowns first so architecture, flow, and device choices share the same baseline.
Inefficient manual recording
Production data relies on manual entry, prone to omissions, errors, and delayed updates.
Loss of reel identity
Key production objects may experience identity and account inconsistencies during multi-process flow.
Difficult quality traceability
Quality anomalies are hard to quickly trace back to specific processes, equipment, personnel, and material batches.
Obvious information silos
Production, quality, equipment, and material data are scattered, affecting consistency improvement.
Implementation Flow
Once the architecture meets the floor, everything comes back to this execution path. The smoother the flow, the more credible the results.
01
Reel labeling and archiving
Bind a unique RFID tag to the reel or key carrier.
Expected OutcomeTracked units enter the workflow with a unique RFID identity.
02
Automatic process collection
Deploy RFID read/write devices at the loading and unloading ends of key machines on the winding production line.
Expected OutcomeKey checkpoints capture movement automatically at operating speed.
03
Data into MES
Synchronize collected information to MES, quality management, and production scheduling systems.
Expected OutcomeKey checkpoints capture movement automatically at operating speed.
Expected Outcomes
Measure the outcomes the workflow actually produces, then move into capability and rollout priorities.
Supports high-throughput identification without item-by-item scanning.
Checkpoint validation and routing logic reduce sorting and handling mistakes.
Key node status is captured as operations move through the process.
Movement history and anomaly events remain queryable end to end.
System Capabilities
Stable outcomes depend on rules, visibility, and system handoff operating as one software layer.
MES Traceability
Automated Route Matching
Synchronize collected information to MES, quality management, and production scheduling systems.
- Event cleansing
- Route rules
- Instruction handoff
Quality Control
End-to-End Event Visibility
Bind a unique RFID tag to the reel or key carrier.
- Node records
- Exception capture
- Status sync
Fit Scenarios
Place the capabilities inside real operating scenarios to see where rollout should start and where it should expand next.
New Energy Lithium Battery Winding Production Lines
Suitable for new energy lithium battery winding production lines operations that need faster identification and clearer flow visibility.
Recommended Hardware & System Stack
After the scenarios and capability boundaries are clear, narrow the design into a device mix that is easier to select and deliver.
RFID Tag
Industrial RFID Tag
Provides each tracked item, tote, pallet, or asset with a unique electronic identity.
Fixed Reader
RFID Station Reader
Captures RFID events automatically at passages, checkpoints, dock doors, or line-side stations.
Support Devices
Terminal & Middleware
Supports exception review, manual verification, and mobile follow-up tasks on the floor. / Filters, deduplicates, and hands structured RFID events into WMS, ERP, MES, or control systems.
RFID Handheld TerminalMES Integration
Ready To Plan Your RFID Deployment Path?
Talk with our systems team about site conditions, interfaces, and project goals to map a practical rollout path.
Let Us Assess Your Solution Needs
Tell us your industry, site conditions, and goals. We will recommend a practical deployment approach.